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But the inner workings and components can be a thing of beauty. Industry is demanding pumps and valves that are more reliable, robust, efficient and low-maintenance. A premium also is placed on sanitary design, and the makers of pumps and valves are being nudged to meet and often exceed standards such as 3A.Sanitary clean-in-place (CIP) components help further the goals of process automation, long a priority in food processing. Regulatory hurdles such as the Pasteurized Milk Ordinance (PMO) sometimes work against adoption of the technology that make CIP and automation possible, but sheer doggedness eventually prevails. Such is the case with mix-proof valves, which are starting to be applied in the transfer of large-particulate dairy products.

For special applications, manufacturers offer metal-cored wires for GMAW. These are composite electrodes comprised of a metal sheath with a powder-metal core. They are often confused with flux-cored wires, which form a slag that completely covers the weld bead face; metal-cored wires produce very little slag. A major advantage of metal-cored wires is the ability to manufacture specialized alloy compositions not easily available or producible in solid wire fore1. Modifying the composition of the powder-alloy core allows the wire manufacturer to customize wire formulations to metallurgical, compositional, or physical properties per customer demand. Horizontal-fillet welds made with metal-cored GMAW can deposit weld metal at rates up to 20 percent higher than with solid wire. Alloying elements, such as silicon, in the powder-metal core improve sidewall wetting and reduce weld-bead convexity by reducing surface tension of the molten weld pool. For this reason, flat and horizontal welds deposited with metal-cored wires have better appearance than weld metal deposited with flux cored and solid wires. Compared to solid wires, metal-cored wires also result in higher current density, for increased penetration; a wider operating window with respect to welding-process variables: better sidewall melting; and less lack of fusion.

Along with the new facility, one of the more significant investments has been the addition of a computerized design and patterning system, a test bench and communications systems which have revolutionized the company''s design, scheduling, and production practices."You can''t afford to be left behind with competition the way it is," said Paul Herman, president of Firwin Corp. "A company has to keep up with the speed of the industry and the purchase of this new computer system is one tool that enables us to do so.

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